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Robot GA2000 |
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Description
Its use let human intervention to be considerably reduced and allows the realisation of completely automatic lines based on a very high degree of automation and repeatability.
The last generation digital motors and a brand new concept of mechanical drive allows higher standard performances together with a particular ease of handling. |
Performance
High performances obtained by the “Digital Signal Processing”;accomodation of a wider range of external devices allowing improving solutions;programming carried out with “self-learning”, “point to point”and“off-line”; eventual European Certification;suitable system for running in any environment even with a high risk of explosion. |
GA2000 - Catalogue
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Off-line 7WD |
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Description
Innovative system which has been properly studied to grant a perfect glazing on the piece. It allows to create the glazing programs, simulating and optimizing them while being easily seated in front of our own desktop.
Properly studied for Gaiotto automatic plants, it is simple in its use as well as very efficient. |
Performance
An applying solution perfectly integrated with the Robot to grant the maximum efficiency and reliability;particular reduction of the overspray as well as of the program cycle time;easiness and effectiveness in its use |
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7WD, Visus, MassControl - Catalogue
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Mass control |
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Description
The Mass Control (delivery controller of the sprayed glaze)is a system based on the “Coriolis” physical principle properly studied and developped by Gaiotto for high standard and output performances.
It manages the functioning of the spraying gun by controlling the delivery and composition of the sprayed glaze. |
Performance
It allows to fix the parameters of the glaze delivery, the nozzle range and its nebulization;it can even correct eventual spraying shiftings thanks to an electronic control with a “closed-circuit”;possibility of inserting by proper keyboard the value related to the product delivery which will be sprayed(mentioned in gram/min);signalling of the functioning irregularity by avoiding production wastes. |
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7WD, Visus, MassControl - Catalogue
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Inspection and glazing booth |
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Description
Glazing booth are structures which carry out finishing works in segregated zones of the environment and they are complete with specific tools for the waste captures.
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Performance
It is a modular structure in order to allow construction in different dimensions suitable for evey kind of workpiece;it is complete with movable parts (hoppers, doors, and so on) studied and developed in relation to the scheduled workings;Two types:drying filtering type for the abatement pf the polluting compounds;spraying water curtain type for a more reduced abatement and a following glaze recovery. |
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Inspection and glazing booth - Catalogue
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Siphon glazing machine "flow coating" |
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Description
Siphon Glazing machine as a solution to an unsolved problem: the completely automatic glazing of the rim and the siphon.
The operator is replaced with an automatic system: it can identify the kind of piece to be glazed while properly fitting to its exact position, in a very real time.
Solution based on a glazing system named “flow-coating”which allows the process to be completely automatic despite the most of the world ceramic industries(where it is manually carried out). |
Performance
Internal glazing of WC bowls thanks to the completely automatic technology named “Flow Coating”;the “Flow Coating” outclasses the “Filling system”;overturning devices + injectors + sponges= perfect glazing without any waste;transferrings, overturnings, rotations, washing operations: a Robot which knows well where to put its “hands”. |
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Inner - Catalogue
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Siphon glazing machine - filling process |
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Description
Solution for the completely automatic glazing of the rim and the siphon for all types of bowls even for one piece. |
Performances
1. the operator is replaced with an automatic system for piece fixing complete with a piston which positions itself just at siphon discharge.2. Solution based on system named “filling” which allows the process to be completely automatic by a pump that injects the glaze from the siphon. |
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4 positions carousel |
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Description
It is a modular type solution which can be easily interfaced with the conveyors or with the pieces transferring devices. It is suitable both for Vitreous China and for Fire Clay. |
Performance
The rotation speed can be selected;the movements integration, inside the Robot control board, makes the carousel very simple;additional control systems are not necessary. |
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Carousels - Catalogue
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Two positions carousel |
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Description
It is completely manufactured by stainless steel and it is complete with 3 axes of the glazing Robot wihich make the system more simple without any external device (like stroke-end and so on.....) |
Performance
its rotations can be programmed as one likes by giving a particualr advantage to the Robot programmer;the pieces support has been properly studied in laboratory and it is made of microporous material with a drainage system which assures an efficient washing of the turntable, in a very short time. |
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Foot cleaning device out of the line |
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Description
This system is studied in order to allow the complete foot clearing by 2 piece longitudinal movements: the first one by handling or pick and place robot and the second one by a fork motorized station. |
Permormances
Composed of:1. n. 1 frame made of stainless and painted steel;2. set of gear motor units;3. n. 1 roll for the sponges support with transversal movement;4. n. 1 stainless steel tank for the water collection;5. n. 2 H²O supply pipe to wash the sponges, provided with water pressure adjustment;6. n. 2 2 wringer rolls for sponges;7. set of bearings and supports;8. N. 1 fork storage station with longitudinal movement for the second foot cleaning. |
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Visus Centering Device |
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Description
Visus System complete with Pc Touch Screen and pieces recognizing system which allows to the operator to exactly position the piece. The system communicates with the PLC by ethernet.
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Performances
iece out of position:for a correct positioning, it is necessary to refer to the margin area (in red or green colour) between the actual image and the sample onePiece correctly positioned:near to the correct position, the colour passes from red to green one and the margin area is progressively reduced |
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